Misunderstandings and identification methods of air filters


Release Time:

Jul 24,2023

The task of the air filter is to filter the suspended particles in the air entering the cylinder to reduce the wear of the cylinder, piston and piston ring. Of the three media required for the engine to work, air has the largest volume and comes from the atmosphere. If the air filter cannot effectively filter the suspended particles in the air, the lighter one will accelerate the wear of the cylinder, piston and piston ring, and the heavier one will cause the cylinder to be strained and shorten the service life of the engine.

The task of the air filter is to filter the suspended particles in the air entering the cylinder to reduce the wear of the cylinder, piston and piston ring. Of the three media required for the engine to work, air has the largest volume and comes from the atmosphere. If the air filter cannot effectively filter the suspended particles in the air, the lighter one will accelerate the wear of the cylinder, piston and piston ring, and the heavier one will cause the cylinder to be strained and shorten the service life of the engine.

1. Misunderstanding

1. Don't ask about the quality when buying

Because a small number of maintenance personnel did not realize the importance of the air filter, they only wanted cheap, not high quality, and as a result, abnormalities appeared soon after the engine was installed. Especially when there are many counterfeit and shoddy products in the current market, it is necessary to shop around, choose carefully, and always adhere to the principle of quality first.

2. Disassemble at will during use

Engines must use scientifically proven air filters.

But some drivers randomly remove the air filter and let the engine work directly by sucking in unfiltered air. The truck air filter removal experiment shows that after the air filter is removed, the wear of the engine cylinder will increase by 8 times, the wear of the piston will increase by 3 times, and the wear of the piston ring will increase by 9 times.

3. Maintenance and replacement do not proceed from reality

In the instruction manual of the air filter, although the mileage or working hours are specified as maintenance or replacement data. But in fact, the maintenance and replacement cycle of the air filter is also related to environmental factors.

For cars that are often driven in a dusty environment, the maintenance or replacement cycle of the air filter should be shortened; for dusty cars, the maintenance or replacement cycle of the air filter is sufficient. Appropriately extended.

In actual work, many drivers and maintenance personnel act mechanically according to the regulations, without flexible grasp of different factors such as the environment, and insist on waiting for the mileage to reach the standard and the engine working status to be obviously abnormal before performing maintenance. It should be noted that if maintenance is carried out at this time, not only the losses already caused cannot be recovered, but also greater harm will be caused. What's more, individual drivers don't even know that the air filter will fail, and continue to use it as long as the appearance is not damaged.

2. Identification method

The working condition of the air filter and when it needs to be maintained or replaced can be determined as follows:

In theory, the service life and maintenance interval of an air filter should be measured by the ratio of the gas flow through the filter element to the gas flow required by the engine. When the flow rate is greater than the flow rate, the filter works normally; when the flow rate is equal to the flow rate, the filter should be maintained; when the flow rate is less than the flow rate, the filter can no longer be used, otherwise the working conditions of the engine will deteriorate. It got worse and worse and couldn't even work.

In actual work, when the air filter element is blocked by suspended particles and cannot meet the airflow required by the engine, the engine will have abnormal working conditions, such as roaring, slow acceleration (insufficient intake air volume, insufficient cylinder pressure), The work is weak (the mixture is too rich to cause incomplete combustion), the water temperature is relatively high (the combustion continues when entering the exhaust stroke), and the smoke becomes denser when the exhaust accelerates. When these symptoms appear, it can be judged that the air filter is clogged, and the filter element should be removed in time for maintenance or replacement.

When maintaining the air filter element, pay attention to the color change of the inner and outer surfaces of the filter element. After dust removal, the outer surface of the filter paper is clear and the inner surface is bright, and the filter element can continue to be used; if the outer surface of the filter paper loses its original color or the inner surface becomes dark, it must be replaced.

Key Words:

LEARN MORE ABOUT INDUSTRY TRENDS

How to choose an air filter

The air filter is the most important part of the three major filters that protect the machine, because the quality of the oil and fuel is controllable, the quality of the air is the most uncontrollable, and the impurities in the air are the types that need to be properly filtered .

The Lungs of Your Engine - How an Air Filter Works

An engine needs two raw materials to work: gasoline and air. Gasoline is purchased by us, added to the fuel tank of the car, filtered through the oil supply system, and then sent to the combustion chamber of the engine to mix with air for combustion. And the air does not need to be purchased, just take it directly. How does the air enter the engine? Still need to filter?

Misunderstandings and identification methods of air filters

The task of the air filter is to filter the suspended particles in the air entering the cylinder to reduce the wear of the cylinder, piston and piston ring. Of the three media required for the engine to work, air has the largest volume and comes from the atmosphere. If the air filter cannot effectively filter the suspended particles in the air, the lighter one will accelerate the wear of the cylinder, piston and piston ring, and the heavier one will cause the cylinder to be strained and shorten the service life of the engine.

How often should the hydraulic oil filter be replaced?

The hydraulic oil filter element is used in the hydraulic system to filter out solid particles and colloidal substances in the working medium. As well as filtering out solid impurities mixed from the outside or generated inside the system in various oil systems, it can effectively control the pollution degree of the working medium and protect the normal operation of mechanical equipment. It is an indispensable part of the pipeline series for conveying medium .